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POLARIS GOVERNMENT & DEFENSE
HELP CENTER
01/15/2025

2025 650 Titan Adventure Transmission Fluid Change

Required Tools and Supplies

  • 8mm Allen Socket
  • T40 TORX® Socket
  • Ratchet
  • Torque Wrench
  • Multi-Function Pliers
  • AGL Transmission Fluid
  • Fluid Filler
  • Eye Protection
  • Nitrile Gloves
  • Shop Rags

To learn more about tools, read the Tools and Fasteners Guide. Always wear safety glasses and nitrile gloves while servicing your snowmobile.

To change the transmission fluid on your 650 Titan Adventure, follow these steps:

1. Park the sled on a flat, level surface.

2. Remove the right-side panel by turning the three quarter-turn latches. Pivot the panel away from the sled and pull out to remove.

3. Using the multi-function pliers, remove the push pin securing the console to the right fender.

4. Remove the screws that fastens the console to the footrest support with a T40 TORX® socket.

5. Using the multi-function pliers, carefully flex the console out to gain access to the push rivet that secures the right fender to the footrest support and remove the push pin.

6. Carefully flex the right fender down to gain access to the transmission fill plug.

7. Remove the fill plug with an 8mm Allen socket.

8. Remove the fasteners that attach the rear of the right fender to the running board with the T40 TORX® socket. 

9. Put a drain pan under the drain plug. Tip: Placing a rag in the drain pan will help prevent the splashing of fluid.

10. Carefully flex the fender down to gain access to the drain plug and remove the drain plug. Let the fluid drain completely. Note: Fluid might run down the fender before flowing into the drain pan. Wipe any residual fluid off the fender after the transmission has been drained.

11. Before reinstalling, clean any dirt or debris from the fill and drain plugs.

12. Inspect the O-rings on both plugs and replace, if necessary.

13. Install the transmission drain plug and torque to 12 ft-lbs (16 Nm).

14. Raise the right ski so it is 6 inches (15 cm) off the ground. Important: Make sure the vehicle is secure and safely supported.

15. Add the recommended amount of fluid through the fill hole. Keep the fluid level even with the bottom of the fill hole threads. The transmission fluid capacity is 24 oz (700 mL). AGL Transmission fluid is part number 2878068

16. Install the fill plug and torque to 12 ft-lbs (16 Nm).

17. Lower the right ski back on the ground.

18. Check for leaks and wipe away any residual fluid.

19. Remove the oil pan.

20. Install the fasteners that attach the rear of the right fender to the running board and torque to 35 in-lbs (4 Nm).

21. Install the push pin that secures the right fender to the footrest support.

22. Install the push pin that secures the console to the right fender.

23. Install the screw that fastens the console to the footrest support and torque to 71 in-lbs (8 Nm).

24. Reinstall the right-side panel.

25. Dispose of used oil properly at your local recycling center.

For more information, see your authorized Polaris Dealer. To find a dealer near you, use the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.

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