|Required Tools and Supplies|
|Pliers (Front Cover Method)||Prying Tool (Front Cover Method)||10mm Socket (Front Cover Method)|
|T40 TORX® (Front Cover Method)||Fluid Suction Device (Pump Method)||Drain Pan (Front Cover Method)|
|Ratchet||6mm Allen Socket||Chaincase Fluid|
|Torque Wrench||Fluid Filler||Shop Rags|
|Safety Glasses||Nitrile Gloves|
For information on tools, read the Tools and Fasteners Guide.
This video will outline the pump and front cover methods that can be used to change the chaincase fluid on a Polaris INDY Adventure 137. Always wear safety glasses and nitrile gloves when servicing your snowmobile.
1. Ensure the vehicle is on a flat, level surface.
2. Set the parking brake.
3. Clean the area around the chaincase fill plug. Placing a rag under the fill plug will help catch any escaping fluid.
4. Remove the fill plug with a 6mm Allen socket and set aside.
5. To extract the fluid using the pump method:
- Safely elevate the front of the snowmobile, using a floor jack or appropriate lift.
- Insert the tube of the suction device into the fill hole. Direct the hose toward the bottom front area of the cover, away from the chain and sprocket.
- Extract the oil using the suction device.
- Then safely lower the snowmobile to fill the chaincase.
6. To drain the fluid using the front cover method:
- Remove the right side panel by releasing the rubber strap and turning the two quarter-turn latches. Pull the panel out and lift up to remove.
- Using a pliers, remove the three push rivets securing the side panel trim. Pull the trim apart as needed.
- If your snowmobile is equipped with a battery, remove the battery and bracket. Always remove the negative battery cable first to prevent arcing.
- Using a T40 TORX® socket, remove the two fasteners securing the lower fender to the chaincase.
- Place a drain pan underneath the chaincase. Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid.
- Loosen but do not remove the three lower chaincase cover fasteners with a 10mm socket.
- Carefully pry the cover open on the cover tab and allow the fluid to drain completely. DO NOT insert a screwdriver or pry bar between the cover and chaincase, or seal damage may occur.
- Reinstall the three cover fasteners. Torque to 11 ft-lbs (15 Nm).
7. Fill the chaincase through the fill plug hole until fluid reaches the bottom threads and begins to spill out. The fluid capacity is 10 ounces (296 ml). A 1-quart bottle of Polaris Synthetic Chaincase Lubricant is part number 2873105. A one gallon bottle is part number part number 2873106.
8. Clean any dirt or debris from the fill plug.
9. Inspect the O-ring on the plug and replace if necessary.
10. Reinstall the fill plug. Torque to 48 in-lbs (6 Nm).
11. Clean any residual fluid off the vehicle and properly dispose of the used fluid.
12. If using the front cover method, continue with the following steps:
- Reinstall the fasteners securing the lower fender to the chaincase. Torque to 36 in-lbs (4 Nm).
- If needed, reinstall the battery bracket, ensuring the battery cable is properly routed as needed. Then reinstall the battery. Connect the positive cable first to prevent arcing.
- Reconnect the side panel trim and reinstall the three push rivets.
- Then reinstall the side panel by inserting the tabs on the bottom and top. Secure the rubber strap and the two quarter-turn latches.
For more information, see your authorized Polaris Dealer. To find a dealer near you, use the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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