This video goes over the installation of the Front HD Bumper Cube Light Mounts (part number 2889820) and Harness (part number 2889885). Installing these kits is necessary before installing any of the following lights:
- RIGID® D-Series PRO Driving LED Light (part number 2883128- shown)
- RIGID® D-Series PRO Flood LED Light (part number 2883126)
- RIGID® D-Series PRO Spot LED Light (part number 2883127)
- Pro Armor 2x2" Cube LED Spot Light (part number 2889794)
- Pro Armor 2x2" Cube LED Spot Light (part number 2889795)
- Pro Armor 2x2” Cube LED Flood Light (part number 2882312)
Required Tools and Supplies
- 5mm Allen Socket
- 6mm Allen Socket
- 13mm Wrench
- T30 TORX®
- Ratchet
- Multi-Function Pliers
- Drill
- Drill Bit: 1/4 Inch (7mm)
- Flathead Screwdriver
- Torque Wrench
- Side Cutters
- Shop Rags
- Nitrile Gloves
- Eye Protection
For information on tools, read the Tools and Fasteners Guide. Always wear safety glasses and nitrile gloves when installing accessories on your Polaris XPEDITION.
To install the Bumper Cube Lights Mounting and Harness Kit on your Polaris XPEDITION, follow these steps.
1. Park the vehicle on a flat, level surface, ensure it is in PARK and remove the key.
2. Remove the grill by turning each stud one-quarter turn.
3. Pull the top of the grill forward and then lift up to remove.
4. Remove the accessory hood rack, if equipped, and set aside.
5. Pull the rubber straps off the hooks to release the hood. Lift the hood up to remove.
6. If the vehicle is equipped with a front camera, disconnect the camera harness.
7. To remove the center dash panel for vehicles with a tip-out windshield, start by opening the tip-out windshield.
8. Remove and retain the three screws and washers. Remove the windshield base and set aside.
9. To remove the dash panel, remove and retain the two push-pin rivets from the center dash panel.
10. Remove and retain the panel by lifting the front edge and moving backward.
11. To remove the head unit with a flathead screwdriver, remove and keep the two push-pin rivets from the top of the head unit. Note: Vehicles without an audio system will have a storage bin in the place of the head unit. The storage bin is removed in a similar manner to the head unit.
12. Pull the top of the head unit away from the dash and lift the head unit up to remove from the dash.
13. Disconnect the wiring harness and antenna from the unit. Remove and set aside.
14. To install the mounting bracket, begin by removing and retaining the four screws from the front bumper with a 6mm Allen socket. Note: Do not remove the screws closest to the front grill of the vehicle.
15. Install the mounting brackets with the four retained screws, and torque to 20 ft-lbs (27 Nm).
16. Install each light mounting bracket with two screws and nuts using a 5mm Allen socket.
17. To install the cube light, begin by installing the mounting screw for the light through the hole in the top of the mounting bracket.
18. Install the lock washer and nut on the screw with a 13mm wrench. Torque to 18 ft-lbs (24 Nm).
19. To install the harness and switch, begin by finding the dimple in the under-hood liner to the rear of the letter “M.” Drill your quarter-inch (7 mm) hole here.
20. Find the two dimples marked “4” and “12” in the under-hood, and drill holes here. Note: Control your drill depth. Make sure drill is clear of all other parts and components to prevent damage to the vehicle.
21. Install the harness in the under-hood area and route the switch connector through the lower half of the grommet at the rear of the area.
22. Install push-pin clips into the holes at locations “4” and “12” and connect the harness to the Polaris Pulse Bar.
23. Install a push-pin clip on the bottom of the fuse block into the hole at location “M.”
24. Route the light connectors through the grommet beneath the Polaris Pulse Bar.
25. Remove the two push-pin rivets from the front of the under-hood liner.
26. Flip up the panel to access the area below the under-hood liner and route the harness over the support bar. Use a cable tie to attach the harness to the existing harness.
27. Route the longer leg of the harness toward the right side of the vehicle. Use cable ties to attach it to the existing harness.
28. Continue to route the long leg of the harness along the existing harness and then attach it to the existing harness.
29. Route the short leg of the harness along existing harness toward the left cube light and attach it to the existing harness.
30. Remove the switch cover from the dash and route the harness switch connector through the opening.
31. Connect the switch to the harness and install the switch by pushing it into the opening until the switch clicks into place.
32. To install the harness connections, connect the harness from the right cube light to the main harness.
33. Attach an edge clip to the cube light harness and install an edge clip on the upper fascia.
34. Connect the harness from the left cube light to the main harness.
35. Attach an edge clip to the cube light harness and install an edge clip on the upper fascia.
36. To reinstall the head unit, connect the wiring harness and antenna to the head unit.
37. Put the bottom of the head unit into position and push the top of the head unit into the dash.
38. Install two push-pin rivets into the top of the head unit.
39. To reinstall the center dash panel, start by pushing the rear tabs into the dash and then lower it into position.
40. Install two push-pin rivets. Note: If vehicle is equipped with a tip-out windshield, install the base, three screws and washers. Torque to 89 in-lbs (10 Nm).
41. Reconnect the front camera connection.
42. Reinstall the hood by putting the tabs through the openings in the under-hood liner and then lower the hood into position.
43. Pull the rubber straps down over the hooks to secure the hood.
44. Put the tabs on the grill through the openings in the front fascia and push the top of the grill into proper position.
45. Push each stud in and turn one-quarter turn clockwise to secure the grill.
46. Reinstall the accessory hood rack.
47. Test the lights by pressing the top of the switch. Adjust the lights as desired, and torque to 88 in-lbs (10 Nm).
For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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Unless noted, trademarks are the property of Polaris Industries Inc.
© 2023 Polaris Industries Inc.
